We are leaders in manufacturing, fabricating and supplying of acetylene gas plant, which is manufactured in collaboration with ING. L. & A. Boschi of Italy. Best quality raw materials are used in the manufacturing of the machinery. Acetylene is a colorless and highly flammable gas and has garlic-like odor. Our acetylene Production plants come in different capacities and sizes ranging from 25m3/hour to 100 m3/hour. Designs used in the fabricating of the acetylene gas plants are prepared by our engineers in consultation with Boschi. We ensure that our acetylene machinery has got sturdy designs and is equipped with the latest features.
Our company wants to ensure that our customers have smooth experience while operating an fully automatic acetylene plant. Our acetylene plants are fully automated and can easily be operated by a single person. Manufactured with stainless steel, our acetylene generators are durable, reliable and explosion-free. Acetylene gas is generated by the chemical reactions between calcium carbide and water. The reaction produces a great deal of heat, which has to be moderated to stop the acetylene gas from exploding. For compliance with quality standards, we have been given ISO 9008:2015 and CE certifications. For smooth running of the acetylene machinery, we provide responsive after sales service.
We are trusted for manufacturing, designing and exporting high quality acetylene gas plant with capacity of 25m3/hour. We use the best technology in the manufacturing to ensure efficient and smooth functioning. Our acetylene plants are fabricated with designing that incorporate the latest features and are fully automated, requiring only a single operator to run the machinery. Stainless steel is used in the fabricating of the machinery. Manufacturing is carried as per internationally approved quality standards including ISO 9008:2015 and CE.
Acetylene gas is a colorless and highly flammable gas having a garlic-like odor. It is considered as the most efficient of all fuel gas which is ideal for applications in steel plants for oxy-acetylene gas cutting, welding and flame cutting. Our acetylene gas plant generates high quality acetylene and is completely explosion-free. Efficiency of the fuel gas is because of its superb heating with minimum thermal waste. Moreover, it requires least amount of oxygen for its combustion, which increases its effectiveness. It is mixed with acetone for prevention of decomposition.
Acetylene has low flame content making it an ideal choice for numerous heating processes. The fuel gas is safe for underground working conditions as it is lighter than air. It is the only gas used in steel welding. Various applications of acetylene include :
|
No |
Technical Specifications |
UA-25 |
|---|---|---|
| 1 | Capacity in M3/Hr | 25 m3 per hour of Acetylene |
| 2 | Capacity in Kg/Hr | 55 Kg per hour of Acetylene |
| 3 | No. of cylinders produced per batch (8 Hours) | 32 cylinders |
| 4 | Cylinders filled per batch (12 Hours) | 50 Cylinders ( of size 6 m3) |
| 5 | Carbide Size (standard) | 5 to 25 mm OR 25 to 50 mm |
| 6 | Hopper Capacity | 150 kg standard x 2 Nos = 300 Kg |
| 7 | Carbide required per Kg of Acetylene * | 3.3 Kg |
| 8 | Carbide required per hour to produce 50 M3 of Acetylene | 90 kg approx |
| 9 | Water required | 10 liters. Per kg of Calcium Carbide used |
| 10 | Power requirement | 12 kW |
| 11 | Start up time | 15 min |
| 12 | Design | ING L&A BOSCHI ITALY |
| 13 | Acetylene Generator | CE quality and specifications |
| 14 | Flame proof Motors | Super-E® explosion proof motors have NEMA Premium® efficiency. No drip cover. |
We are one of the largest acetylene gas plant manufacturers engaged in fabricating and exporting top quality acetylene gas plant with a capacity of 50m3/hour. Our business is known for making acetylene gas systems with the best modern technology. The plants are equipped with ultra modern digital systems and other features making the machine efficient and easy to operate. Being fully automated the plant can be operated by a single operator. We use stainless steel in the fabrication to ensure efficiency, strength and durability. All our manufacturing processes comply with internationally approved standards like ISO 9008:2015 and CE.
Acetylene gas is a widely used industrial gas. It is identified as a colorless and highly flammable gas having a garlic-like odor. Being the most efficient of all fuel gases, it is much in demand in steel plants for oxy-acetylene gas cutting, welding and flame cutting. Industries prefer using acetylene gas plants for generation of on-site gas. Apart from producing high quality acetylene, our plants are explosion-free and fairly priced. Acetylene is able to generate superb heating with minimum thermal waste. And, it uses extremely low percentage of oxygen increasing its efficiency. Acetone is mixed with the gas to stop decomposition.
Acetylene is the best for various heating processes because of its low flame content besides being the only fuel gas safe for underground working conditions because it is lighter than air and is the only gas used in steel welding. Typical applications include :
|
No |
Technical Specifications |
UA-50 |
|---|---|---|
| 1 | Capacity in M3/Hr | 50 m3 per hour of Acetylene |
| 2 | Capacity in Kg/Hr | 55 Kg per hour of Acetylene |
| 3 | No. of cylinders produced per hour | 8-9 cylinders |
| 4 | Cylinders filled per batch (8 Hours) | 66 Cylinders ( of size 6 m3) |
| 5 | Number of cylinders per day | 200 cylinders |
| 6 | Carbide Size (standard) | 25 to 50 mm |
| 7 | Hopper Capacity | 150 kg standard x 2 Nos = 300 Kg |
| 8 | Carbide required per Kg of Acetylene * | 3.3 Kg |
| 9 | Carbide required per hour to produce 50 M3 of Acetylene | 180 kg approx |
| 10 | Water required | 10 liters. Per kg of Calcium Carbide used |
| 11 | Power requirement | 15 kW |
| 12 | Start up time | 15 min |
| 13 | Design | ING L&A BOSCHI ITALY |
| 14 | Acetylene Generator | CE quality and specifications |
| 15 | Flame proof Motors | Super-E® explosion proof motors have NEMA Premium® efficiency. No drip cover. |
We manufacture and design the best quality acetylene gas plants employing the latest technology and high quality materials. Our acetylene gas plant with production capacity of 100m3/ hour is exported to our clients in over 40 countries. Our acetylene systems are superbly designed and are equipped with modern digital systems and other features that render them very easy to handle and run. Our machinery is fully automated and has amazing digital control system, which lets you control and manage all functions of the plant. As all functions of the machinery are automated it allows a single operator to manage the machinery. We use high grade stainless steel in the making of machinery to ensure long life, efficiency and strength of the machinery. All our manufacturing processes comply with internationally approved standards like ISO 9008:2015 and CE.
Acetylene gas has got many applications in large number of industries. It is known as the most efficient of all the fuel gases and is in much in demand in steel plants for oxy-acetylene gas cutting, welding and flame cutting. All these industries prefer to have onsite acetylene plants for generating their on fuel gas. It is an ideal choice because it produces superb heating with low thermal waste. Acetylene generated in our acetylene system is high quality that meets industrial specifications. It requires minimum use of oxygen which improves its efficiency. Acetone is used with the fuel gas for prevention of decomposition.
Acetylene is ideal for running heating processes as it has low flame content. The gas is also safe for underground working because it is lighter than air. It is the only gas used in welding of steel. Typical applications include :
|
No |
Technical Specifications |
UA-25 |
|---|---|---|
| 1 | Capacity in M3/Hr | 100 m3 per hour of Acetylene |
| 2 | Capacity in Kg/Hr | 110 Kg per hour of Acetylene |
| 3 | Capacity in Tons per day | 2.64 Tons Per Day |
| 4 | Capacity in Tons per Shift of 8 hours | .85 Tons per shift |
| 5 | N.o of cylinders produced per hour | 16 cylinders |
| 6 | Cylinders filled per batch (8 Hours) | 132 Cylinders ( of size 6 M3) |
| 7 | Number of cylinders per day | 400 cylinders |
| 8 | Carbide Size (standard) | 25 to 50 mm |
| 9 | Total Hopper Capacity | 200 kg x 2 Nos = 400 Kg |
| 10 | Carbide required per Kg of Acetylene * | 3.5 Kg |
| 11 | Carbide required per hour to produce 100 M3 of Acetylene | 350 kg approx |
| 12 | Water required | 10 liters. Per kg of Calcium Carbide used |
| 13 | Power requirement | 25 kW |
| 14 | Start up time | 15 min |
| 15 | Design | ING L&A BOSCHI ITALY |
| 16 | Acetylene Generator | CE quality and specifications |
| 17 | Flame proof Motors | Super-E® explosion proof motors have NEMA Premium® efficiency. No drip cover. |
Manufacturing, fabricating and designing world-class acetylene gas plant with capacity of 200m3/hour is our specialty. We have been manufacturing the acetylene gas system for over three decades and have attained perfect expertise. Our plants are designed superbly and fitted with modern features. And, the entire working of the machinery is automated allowing a single operator to run it efficiently without having any technical knowledge. We use high grade stainless steel in our fabrication of machinery. Our emphasis is always on delivering quality machinery to our customers all across the globe. Being equipped with digital control system, it can let you manage all functions of the machinery. As a major acetylene plant manufacturing company, we are very focused on delivering machinery that world –class standards. Our manufacturing complies with ISO 9008: 2015 and CE standards.
Acetylene gas is used wide range of industries because of its fuel efficiency. It is extensively used in Oxy-acetylene gas cutting, flame cutting and welding. Steel or metal industries have on-site acetylene gas plants for generating their own gas. These industries have heavy requirement of acetylene gas and so they cannot rely on vagaries of acetylene cylinder supplies. Acetylene gas is known for excellent heating with minimum thermal waste. Moreover, oxygen needs minimum oxygen for its combustion, which increases its usefulness. Acetone is used with the fuel for stopping decomposition.
Acetylene is very effective running for heating processes as it has low flame content and is also safe for underground work as it lighter than air. It is the only gas used in the welding of steel. Specialized applications include :
|
No |
Technical Specifications |
UA-25 |
|---|---|---|
| 1 | Capacity in M3/Hr | 200 m3 per hour of Acetylene |
| 2 | No. of cylinders produced per hour | 34 cylinders / 220 kg of Acetylene * |
| 3 | Cylinders filled per batch (8 Hours) * Cylinder size – 6M3 | ~ 270 Cylinders |
| 4 | Number of cylinders per day | ~ 810 cylinders |
| 5 | Carbide Size | 25 to 50 MM OR 50 to 80 mm (opt) |
| 6 | Hopper Capacity | 300 to 400 Kg |
| 7 | Carbide required per Kg of Acetylene * | 3.3 Kg |
| 8 | Carbide required per hour to produce 200 kg of Acetylene | 700 kg approx |
| 9 | Water required | 10 liters. Per kg of Calcium Carbide used |
| 10 | Power requirement | 40 kW |
| 11 | Start up time | 20 min |
| 12 | Design | ING L&A BOSCHI ITALY |
| 13 | Acetylene Generator | CE quality and specifications |
| 14 | Flame proof Motors | Super-E® explosion proof motors have NEMA Premium® efficiency. No drip cover. |